【MFC推荐】MATE——特殊形状的成型模具赏析！

√ 冲压特殊形状快速&准确

Fast and accurate punching of Special Shapes

√ 高精度&复杂轮廓

High-precision and complex contours

√ 各种形式的不同形状组合

Special shapes of various forms by combining different shapes

√ 冲压复杂轮廓快速&准确

Fast and accurate punching of complex contours

√ 冲孔形状与零件轮廓线一致

Punchshape is same as part contour line

√ 在非旋转工位上做大直径圆形冲孔

SpecialShapes to create large roundholes without index stations

在非旋转工位用2个模具做一个大直径的孔

（每个模具冲3次）

Making a large diameter hole with 2tools in non-index stations
(3hits with each tool)

√ 两个特殊形状组合应用

Combination of 2 Special Assemblies

√ 特殊群孔应用

Special Cluster Applications

（适用于小间隙冲孔的一体式群孔模具）

(solid style for closer punchpoints)

（长型群孔一体式冲芯）

(long special shapes in solid style)

√ 内嵌式冲芯群孔模具：初始成本较高，但替换成本较低

Insert Style Clusters: Higher initial cost, but lower replacement cost

群孔模具在任何时候都能保证精确的中心位置，而且在未来的产品运行中也是如此

A cluster tool will guarantee exact center-to-center positions, at alltimes, also for future product runs

用于卷板机的复杂形状大型群孔模具

(etch02168157)

Complex shape large cluster tool for coil presses

(etch02168157)

冲18孔群孔模具

（双间距）

Perforating sheets with 18 hole shape cluster

(double spacing)

冲20、120孔群孔模具

Perforating sheets with 20 and 120 hole cluster

群孔模具

Cluster tools

特殊群孔模具应用

Special Cluster Applications

Mate “Trapter”

Mate‘Trapter’

通过不同平台重复利用昂贵的模具（用于通快的D工位转换器）

Re-use of expensive tooling through out different platforms (D-station adapter for Trumpf style tooling)

群孔冲孔与成型

(Etch#01148246)

Cluster Punching and Forming

(Etch#01148246)

一个群孔（内嵌式冲芯）模具中实现冲孔与v型线组合

Combination of punching and V-line, in one (insert style) cluster tool

用超能“全导向”模具在不锈钢板上冲最小的孔：0.8mm圆形和0.5x6mm长圆形

Smallest possible holes 0.8mm round and 0.5x6mm obround in 0.6mm stainless,

with Ultra ‘Fully Guided’

全导向群孔模具

FullyGuidedCluster

√ 特殊形状(落料模具)高精度、复杂轮廓

Special Shape (blanking tool) High-precision and complex contours

√ 在有无预冲孔的情况下都可实现快速落料

Fast blanking of complex contours. With or without pre-pierced holes.

√ 复杂轮廓形状快速落料

Fast blanking of complex contours

√ part滑槽模具

滑槽模具，用于将小工件放入段塞槽中。

适用于小工件的卸料。

Part Chute Tool

Chute Tool to drop small parts into the slug bin.

Ideal for small parts unloading.

√ 避位冲芯

Relieved Punch

冲芯避位防止压到成型部分

Relieved punch to blank out formed parts without flattening risk

√ 冲厚板

Punching thick material

预冲一个小的方形孔可以减少大孔所需的吨位（图片右上）

Pre-punching smaller squares will reduce the required tonnage for bigger holes

在轮廓上的“桥冲”使冲芯负载集中（图片右下）

‘Bridge hitting’ on the contour centralizes the punch load